Preparation mixer (TURBOEMULSIFIER) – DEG.16.1

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Malaxor preparare creme, unguente DEG.16.1

PREPARATION MIXER – TURBOEMULSIFIER DEG.16.1

Complete professional DEGRIZE® brand equipment, designed for the preparation of creams, lotions,shampoos, gels, gels, ointments and foundations, with or without temperature. The system works on the principle of two preparation phases – the aqueous phase and the oily phase – giving total control over temperature, mixing, homogenization and deaeration.

The construction is entirely made of AISI 304 stainless steel, according to GMP standards, ensuring hygiene, durability and easy maintenance.
The system can be executed at any desired capacity, depending on the customer’s production needs.

General technical specifications

VAS NR.1 – Annex vessel for aqueous phase
  • Working capacity: min. 50 liters – max. 1.000 liters (any volume on request)
  • Double-wall heating with thermal insulation
  • Maximum product temperature: 90°C
  • Product and blanket temperature measurement
  • Propeller-type mixing/blending system (3 pieces), height adjustable
  • Variable speed: 10 – 60 rpm
  • Removable homogenizing system for quick and efficient cleaning
  • Breakers (baffles) for uniform mixing
  • Heating agent: water
  • Power supply: 380 V / 50 Hz (or 220V)
  • Installed power: depending on capacity kW
  • Product outlet: manually operated stainless steel tap
  • Graduated ruler to indicate product volume
  • Mounted on swivel castors with brake
  • Approx. size: depending on capacity
  • Interior-exterior mirror gloss finish
  • Removable partial or full quick-opening lid for sanitization
VAS NR.2 – Main vessel for fatty phase
  • Working capacity: min. 80 liters – max. 1.000 liters (any volume on request)
  • General control: touchscreen HMI
  • Automatic (electric) lifting of top cover
  • Teflon anchor stirring system for scraping the vessel walls and bottom
  • Blanket heating and cooling with cold mains water
  • Double walls with thermal insulation
  • Heating agent: water
  • Maximum product temperature: 90°C
  • Variable anchor speed: 10 – 90 rpm (or on request)
  • Turbine-type homogenizing system – up to 3,000 rpm for fine emulsions
  • Vacuum system for complete product de-aeration (vacuum pump included)
  • Automatic aqueous phase transfer by vacuum: the aqueous phase is hygienically sucked into the main vessel
  • Product evacuation by lowering the bowl
  • LED interior lighting for process visualization
  • Power supply: 380 V / 50 Hz (or 220V)
  • Installed power: depending on capacity – kW
  • AISI 304 stainless steel + specific food and pharmaceutical materials
  • Approx. size: depending on capacity
  • Interior-exterior mirror gloss finish

How it works

  1. The aqueous phase is prepared in vessel 1 by heating and controlled stirring.
  2. The fatty phase is prepared in vessel 2, where the final mixture is made.
  3. Transfer between bowls is automatic, vacuum controlled and hygienic.
  4. Vases can also be used independently for other types of products.

Applications

  • Creams, lotions, balms, shampoos, gels, ointments, foundations.
  • Suitable for production laboratories, cosmetic and pharmaceutical factories.
  • Available in any desired capacity (20L, 50L, 100L, 200L, 500L, 1000L etc.) – customized to customer requirements.
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